April 21, 2025

TF #93: Prepping for the Summer Surge: How to Scale Without Sacrificing Quality

TF #93: Prepping for the Summer Surge: How to Scale Without Sacrificing Quality

Prepping for the Summer Surge: How to Scale Without Sacrificing Quality

Summer may feel like the season of sunshine, vacations, and outdoor grilling—but for heat-and-eat meal delivery businesses, it’s also the season of volume.

As kids are home from school, schedules shift, and travel picks up, the demand for convenient, nutritious, no-fuss meals often spikes. Families need backup dinner plans. Professionals want to avoid grocery runs. And new customers, home from trips or prepping for long weekends, are hunting for time-saving options.

It sounds like a dream—until your kitchen is maxed out, your delivery windows are slipping, and your customer service inbox is overflowing with “Where’s my order?” emails.

So, how do you take full advantage of the summer surge without burning out your team—or your customer goodwill? You scale smart. And you do it before the chaos hits.

Let’s break down how to get your operations, menu, packaging, team, and customer experience ready—so you can grow revenue without sacrificing what made your brand great in the first place.

Step 1: Understand Your Summer Customer Behavior

Scaling starts with data, not guesses. If you’ve operated through at least one summer before, go back and analyze last year’s trends.

Key Questions:

  • When did volume start to rise? (Was it Memorial Day? Post-Father’s Day?)
  • What products sold best? (Heavier comfort meals or lighter, summer-friendly fare?)
  • Did delivery errors or customer complaints increase?
  • Were churn or skip rates impacted by travel season?

If you’re newer and don’t have your own historical data, start tracking now—and borrow trends from broader market behavior. For example, summer usually brings:

  • More last-minute orders (people are busier or less structured)
  • Higher family-sized or multi-serving meal interest
  • Greater churn among solo subscribers who travel more
  • More frozen/bulk orders for travel prep or long weekends

Knowing who’s likely to order—and how—is the foundation for prepping what you’ll offer, how you’ll produce it, and how you’ll support it.

Step 2: Design a Menu That’s Built to Scale

More orders don’t just mean more meals. They mean more complexity—unless you plan for it.

Your goal: a summer menu that’s seasonal, crave-worthy, and operationally efficient.

How to Scale Smarter With Your Menu:

  • Limit high-complexity SKUs: Reduce meals that require special prep techniques, custom packaging, or unique ingredients.
  • Double-dip ingredients: Use overlapping components across dishes (e.g., chimichurri in both a steak and a grilled tofu bowl).
  • Lean into batch-friendly meals: Grain bowls, pasta salads, grilled proteins, and sheet pan meals are easy to produce in large volumes.
  • Offer bundle options: Pre-curated “Summer Sets” or “Family Grill Packs” simplify choices for customers and reduce picking/packing complexity.

Bonus Strategy:

Add a few seasonal limited-time offers (LTOs) to keep the menu fresh without blowing up your prep flow. Think:

  • “Lemon Herb Chicken with Farro & Cucumber Salad”
  • “Grilled Veggie Quinoa Bowl with Green Goddess Dressing”
  • “Zesty Shrimp Tacos with Corn & Pickled Slaw”

Just make sure they’re operationally feasible—and don’t throw your supply chain into chaos.

Step 3: Optimize Your Prep and Production

When volume increases, any existing inefficiency gets amplified. That quirky workaround your team uses on slower weeks? It breaks under pressure.

Now is the time to clean house.

Spring Tune-Up Checklist:

  • Update your prep guides to ensure batch sizes and ingredient lists are optimized for larger runs.
  • Run dry runs of projected peak weeks—simulate a week in July using forecasted order volume. Where are your bottlenecks?
  • Cross-train staff so your team can jump into different roles as needed.
  • Stock up early on packaging, labels, and any nonperishables to avoid mid-season shortages.

Tool Tip:

If you’re not already using a kitchen display or workflow management tool (like Galley, MeazureUp, or Kitro), consider trialing one now. These platforms can help streamline prep, reduce waste, and improve visibility across your team.

Step 4: Adjust Delivery and Fulfillment Before It Breaks

Your product is only as good as your ability to get it where it needs to go—on time, in perfect condition.

As volume increases, so does the risk of late orders, melting ice packs, or missed hand-offs.

What to Check Now:

  • Can your current 3PL (or in-house driver network) handle a 25-30% volume spike?
  • Are your packaging materials tested for warmer weather?
  • Do your customer delivery notifications match summer realities (e.g., higher porch time, more theft risk)?

Summer Delivery Upgrades to Consider:

  • Add freezer-friendly meals that offer more flexible delivery windows (and reduce spoilage risk).
  • Shift to regional fulfillment hubs or partner kitchens if you're expanding into new markets.
  • Launch a “Pick-Up Pack” option for customers heading on road trips—5–7 frozen meals with long shelf lives, perfect for a cooler.

And always communicate changes clearly. For example:

“We’ve upgraded our summer packaging to keep your meals fresh—even in 90° heat.”

Let customers know you’re planning ahead for them.

Step 5: Strengthen Customer Experience to Avoid Summer Churn

Busy customers are distracted. Vacationing customers are unpredictable. And when something goes wrong during peak season, they’re less forgiving.

That’s why customer experience is your secret weapon. Done right, it keeps revenue high even when churn risk increases.

Proactive Retention Tactics:

  • Create a “Summer Mode” pause option: Let subscribers skip for 2–6 weeks without fully canceling—and send them a reminder (with a bonus) when they’re due back.
  • Launch a loyalty or rewards program tied to the number of weeks subscribed or meals ordered during summer.
  • Offer tailored bundles based on behavior: “You usually order 2 dinners/week—our Summer Quick Bites bundle gives you 4 light meals, ready in 2 minutes.”

The goal is to anticipate disruptions and reposition your offering as an even better fit for the season.

Step 6: Hire (or Outsource) Before You’re Desperate

Whether you run a small commercial kitchen or a multi-state operation, staffing is always a stressor during summer.

Vacations, student employees leaving, unpredictable surges—it’s a lot to manage. Don’t wait until it’s urgent.

Hiring Strategies That Work:

  • Cross-train now so core team members can jump between roles.
  • Staff up seasonally for July/August, and onboard temps in May.
  • Outsource prep or kitting for high-volume SKUs to a co-packer or commissary, giving your core team breathing room.

And remember: burnout leads to mistakes. Build in buffer capacity early, even if it feels premature.

Step 7: Build a Summer-Specific Marketing Plan

The biggest mistake businesses make when scaling is assuming more volume means less marketing. In reality, you need smart, seasonally tuned campaigns to maximize sales and retention.

Ideas That Convert:

  • “We Pack the Cooler” Bundle: Perfect for road trips or long weekends. Frozen meals, reheats easily at the beach house or cabin.
  • “Family Meal Night” Kits: Larger portions, crowd-friendly. Add sides and dessert for upsell.
  • Influencer Summer Meal Challenges: Partner with local micro-influencers to share how they stay fueled all summer long using your service.

And don’t forget re-engagement:

“Back from vacation? Your favorite meals missed you.”

Final Thoughts: Build for the Surge Now, Reap the Benefits Later

Scaling during the summer rush doesn’t mean losing control. It means planning now, adjusting smartly, and being ready to meet your customers exactly where they are—with the meals, the delivery experience, and the flexibility they need.

Your brand’s long-term growth isn’t just about how many orders you can take—it’s about how well you can deliver at scale without sacrificing quality.

That’s what earns loyalty. That’s what creates referrals. And that’s what turns a seasonal surge into sustainable growth.

Summer is coming. Are you ready?

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